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Last Updated: Jul 22, 2026
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Inspection methods and technique selection - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components |
API Pressure Vessel Inspector Sample Questions:
1. When a vessel is to be entered for an internal inspection which of the following precautions should be observed?
A) The area should be roped off and no one else is to be working in the area
B) No hot work permits in the immediate area must be issued until the inspection is complete
C) Inspect the vessel for proper electrical grounding
D) OSHA rules should be reviewed and followed where applicable
2. How does API-510 address the challenges of inspecting pressure vessels in remote or hazardous locations?
3. Discuss the implications of failing to comply with API-510 standards during the construction and operation of pressure vessels.
4. Discuss how API-510 influences the design phase of pressure vessels to ensure compliance from the initial stages.
5. Explain the critical safety considerations that API-510 mandates for pressure vessels operating in hazardous environments.
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: Only visible for members | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: Only visible for members |
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